Flat-line dashboard

Franken-CapoWith just over 82,000 miles on the Caponord, the dashboard died. Yes, while about to set off from a rather innocuous little shop car park on a hot and humid afternoon, the dashboard shuffled off its mortal coil … Curled up its toes, bought the farm – as dead as the proverbial Dodo.

On the way home I mulled over the possible cause, was it the additional microcontroller/hardware I added in 2013 or simply a failure of some part of the original Magneti Marelli circuit board? By the time I got home, I had a few possibilities rolling around my head, but nothing concrete. 15 minutes after cutting the ignition, the dashboard was on the test-bench.

Ultimately the fault was traced to a ‘Via’, a hole where a signal/power track passes from one side of the board to the other. In this case, where there should have been 12 Volts, there was 2 Volts! A simple wire link bypassed the problem and the dashboard popped back into life.

So is it a design flaw or manufacturing defect? I’d say probably a bit of both! Below is a photograph of the faulty area on a Mk1 and Mk2 board. Notice the Mk2 (right hand) has a much larger track area AND has 4 Via’s instead of the Mk1’s single Via bringing power from the top of the board to the underside. All well and good BUT both boards still only have a single Via (red dot) to pass power to the regulator on the front ……….. And it’s this Via that failed!

Aprilia Caponord ETV1000 Rally-raid dashboard track

 It seems that this was known to be a troubled area and was re-designed …. sort of. But the fact that the last Via was never upgraded, simply left this as the weak link – unfortunately, one of many on these boards!

Anyway, this one’s a runner for now ……. and that’s a jolly good excuse for a run around for an hour or two to thoroughly test it out! 😀