Tuono clutch cover – AP0610992

AP0610992 Aprilia Tuono ETV1000 Caponord clutch cover magnesium

Well it was a long time coming … I mean a looonnnggg time. Try several years in fact. But was it worth the wait? Well I think so, but hey, I’m biased! 

Here it is …. AP0610992, a gold(ish) Magnesium clutch cover from a Tuono (2006-2010). It seems they are harder to come by in an as-new state than the proverbial rocking-horse doo-dah. All the ones I’ve seen have either been mullered by over enthusiastic riding Gods (crashers) or are brand-new at silly Aprilia pricing. 

I know the standard cover does the job just fine, but ever since I saw one of these on a Capo motor I’ve wanted one as well – it just looks so much better. And besides, the weight saving alone must be worth at least 10 mph on the top end – right? 😉 

Aprilia Caponord ETV1000 Rally-Raid Zero Leak low profile clamp stainless steelSwapping over only takes a couple of minutes …. 8xM5 bolts and a click clamp to remove. I exchanged the old one for a nice new Zero-Leak low profile Stainless Steel 11.3mm version – very snug! In fact the old one wasn’t really squashing the pipe onto the siggot anymore and could be pulled/pushed/rotated very easily, which makes me think it was no longer vacuum tight ….hmm. Anyway, the new one crimped up lovely and everything is supper-sealed once again.

Capo memorabilia

Aprilia Caponord ETV1000 Rally-Raid dealer brochureMany years ago I asked someone who owned a Rally-Raid dealer brochure for a scanned copy. That scan is still available in the ‘downloads’ section of this website to this day. Today however, after all these years, I finally OWN that exact brochure! Luckily I happened to have a quick look on Ebay last week and there it was, the same brochure up for sale. Thankfully I was the only bidder.

It arrived yesterday in excellent condition and what a delight it was to finally hold the genuine article in my hand. Given the short production run of the Raid, it makes me wonder how many of these brochures still exist. Any left in the dealers probably went to landfill and those that made it home probably went the same way over time. The odd one may be hiding in a stack of magazines or hidden at the back of a dusty cupboard no doubt, but it won’t be many.

Now I have an original, I realise that the scanned copy isn’t quite telling the whole story …… some pages are missing and unlike the standard Capo brochure, it has several fold-out pages as well. Hopefully I can update the scanned copy in a week or two.

In the end I’m just really excited to add this to the growing list of Capo related items I have squirrelled away, somehow though this one item adds the finishing touch to owning a Rally-Raid. It only took 11 years to get it!

Seal of disapproval

Aprilia Caponord ETV1000 Rally-Raid AP8144478 O-ring fuel pump plateFair to say, things have REALLY dragged on this year. The fuel tank overhaul I mentioned in May and planned to do in July is still firmly on the to-do list -why?

I had 90% of the parts on the shelf in June and only had a couple of ‘O’-rings to order. The parts lists don’t give a size for these particular seals, so I needed new ones from Aprilia to measure for future reference – no problem really, they’ll only take a week or so to arrive I thought. Yeah right.

So I put together a list of parts and punched them into the Fowlers online ordering form. All items were available – except one. The dreaded ‘back order’ item. The deal was, wait for the back-order part and we’ll ship them all together, or we’ll send the in-stock items and charge you £3.95 to post the one remaining tiny back-order item. I decided to wait. 

And wait they made me do alright ….. almost two months in fact!

In the end the parts arrived of course, but by then the warm and dry summer weather had given way to almost daily rain and nights drawing in earlier and earlier. But on a positive note, I have now measured the main O-ring I was interested in and can finally post up the size and alternative (UK) that you can have delivered within a day or two, not months! Far quicker and quite a saving on the £30.30 plus delivery for the genuine part.

AP8144478 Equivalent:     142.88mm ID  5.33mm cross section – Viton

£13.91 plus VAT (for two) from Simply Bearings Ltd (October 2019) – Thanks to Beasthonda for measuring for me!

 

TuneECU IS your friend … just don’t forget it!

Aprilia Caponord ETV1000 Rally-Raid TuneECU TPS resetI’ve just had a fun few hours preparing the Capo for its MOT (annual inspection) and one of the issues I wanted to get around to sorting was the slightly high tick-over.

For quite a few months now the idle has been 1,500 – 1,550 when warm – not enough to be troublesome, but noticeable. Problem is ….. I’ve plain forgot to do anything about it once the ignition was turned off! So today I dusted off the cable and charged the old ASUS notebook and plugged in.

Thankfully it was just as I hoped, the TPS (Throttle Position Sensor) was not at zero with a closed throttle. It was reading 1%. A tap on the ‘TPS Reset’ had it reading 0% and the idle was fine once again. So, the question is, have I got a TPS on its way out, or was it simply the fact that I hadn’t done a reset in 18 months ( 20K+ miles), something I used to do at every service. I’m hoping it’s the latter and will endevour to make sure I hook up TuneECU during all future services. Funny really that a tool I used to hook up on an almost weekly basis slowly slid to the dark recesses of the workshop over time.

INNOVV K2 – a quick update

OK, so this is a no-frills post while I’m on the road in Italy …..

Some folks have asked how the INNOVV K2 is getting along after I fitted it to the Capo a few weeks ago. Well here is a quick update for you! The install is a semi-permanent arrangement – the recording unit and GPS module are in the under-seat storage area and the front camera is hung from the right-hand fog lamp, while the rear camera hangs from the right-hand pannier rail. Both are very much temporary mounts and as such suffer from a little vibration (front mostly) but it’s only noticeable at certain RPM’s. This will disappear once they are mounted permanently on more robust mounts.

The 12v/5v power supply sits in the same spot as the old unit – on top of the ECU. 12v is taken directly from the battery and the sensing/switching connection goes to the tail lights. No lights, no cameras!

The system has run faultlessly from day 1. Start the bike, turn on the lights and away it goes …. no fuss, no drama. I have not experienced any of the shortcomings of the old K1 – corrupt files, frozen recording etc. The K2 has done its job exactly as it should, in fact I’ve got so comfortable with it that I no longer check the video or setting on the app every ride …. I just fire up and go! At the end of the week I’ve checked the SD card and been really pleased that all the files are recorded just fine with no corrupt or dropped frames in sight.

So that’s it as far as a quick update is concerned. Once I’m back in the UK I’ll go more in detail about image quality etc, but for now I’m really pleased with the K2, it’s a real improvement over the K1 in all aspects. 

New INNOVV K2 arrives!

Aprilia Caponord ETV1000 Rally-Raid INNOVV K2Yes folks, the all new INNOVV K2 arrived this sunny Saturday afternoon. I ripped the box lid off and took a quick pic of the new 1080p dual-camera WATERPROOF replacement to the K1. Out of the box, the recording unit is smaller, but better built and no longer has a screen. The cameras appear to be the same as the C5 but with different connectors, and the GPS is a new smooth (and waterproof) design – very nice! The lack of screen is of no issue, as the recording unit uses your phone (K2 app) to adjust settings and view both cameras. This is how the C5 works and I prefer it to be honest.

So on the workbench it went. Load up the K2 app on the Samsung Note 8 and within a couple of minutes its settings were adjusted, the SD card formated and it was away doing what it’s made for – recording!

As I write this it’s happily sucking up 350ma at 13.8v and working perfectly. The images look a magnitude better than the K1 and everything seems to run a little cooler than the old K1, I’ll know better after a few hours on the bench. So the upside is that it has arrived and looks a great leap forward from the none-waterproof K1, the downside is that I’ve now got to strip out the old system and install this one! Oh well, I guess that’s what the 3D printed mounts were destined to be ….. temporary!

Stay tuned for more pics and video when they’re installed.

Time at the bar(-end) gentlemen please!

Aprilia Caponord ETV1000 Rally-Raid bar-end weight mount stainless steelAs Guinness said, “Good things come to those who wait” …… and boy have I waited! When the new grips went on in late November, they were accompanied by the 3D printed temporary bar-end mounts. The clock was ticking, I had to get the grown-up adult versions (stainless steel!) made up asap as I’d no idea how long these things would hold up. In early January someone stepped in to do the deed.

Unfortunately, they never appeared no matter how much cajoling and nudging I tried. Finally, after 4 months I was out of time and the Capo had to return from Italy sporting the plastic 3D printed ones. I shouldn’t have worried though, they held up just fine!

Aprilia Caponord ETV1000 Rally-Raid bar-end weight mount stainless steelSo just when I was giving up on ever seeing a set, a mate offered to help, and in the blink of an eye made these beauties! They fit perfectly and the finish is brilliant – what more can I ask for? So a huge ‘Thank you’ goes out to Jason – stand up, take a bow, don’t be shy fella! The eagle-eyed will notice a change from the rendering (and drawing) in that the flats (for socket or spanner) were left off. This was to reduce machining time and also because they only really need to pinch up – I’m not torquing the nuts off an axle here!

Of course, once these were in the pipeline, I told the other guy ……… who then got all stroppy saying the material had been ordered …… this is after 5 months of waiting! Sheesh some folks. 🙄 Aprilia Caponord ETV1000 Rally-Raid bar-end weight mount stainless steel

 

… and back again!

Aprilia Caponord ETV1000 Rally-RaidAs I rolled off the bottom of Stokenchurch hill with a clear motorway ahead and a remaining journey time of 15 minutes, it was time for a little post-ride reflection. The dashboard temp gauge dropped another degree and sat at 5C – hardly the 20C at midnight when I’d left Italy 19hrs previously! Never mind, the Oxford heated grips were doing their thing, keeping my podgy fingers nice and toasty in my BKS winter gloves. From the front of the bike, the white beams of the Sealight X2 LED’s turned night into day – from hard shoulder to armco barrier a reassuring spread of light paved the way.

With 550 miles of night-time riding under the belt in the last 24hrs, I can truly say these things are awesome and Euro motorway speeds (130Kmh /80Mph) are a doddle, even on tricky motorways with tunnels that sneak up on you and bends that you just don’t expect on a motorway – all in a day’s (or night’s!) work for these babies!

As I approached Oxford, I dipped the back brake to cut the cruise control …….. the cruise control …… I haven’t given it a moment’s thought for a long time. It just does what it’s supposed to, no drama, just smooth throttle control over long tedious distances, up hill and down. The sign then of a cracking piece of kit, when it fades to the back of the mind as it quietly gets on with the job. Without it I’d be stuffed, my wrist just cannot do these sort of mileages anymore …. so I doff my cap in appreciation for a fine piece of kit that keeps me crossing continents – cheers MCCruise!

So everything is happy bunnies in the house of Moto-A’s Capo? Not quite unfortunately …. the fuel sender has decided to sulk and the fuel gauge can no longer be relied upon to be anything more than decorative! My guess is the sender itself needs cleaning or replacing as everything else checks out OK. Not a big issue in the scheme of things and a way of remembering how we used to do things – fill-up, Aprilia Caponord ETV1000 Rally Raid low profile clamp fuel filter pumpreset the trip and ride up to a mileage above which you know you’ll be pushing – and repeat! Happy days ….

So now, 48Hrs on, a new fuel filter (Ducati 42540101), fuel pump (Bosch 0580453427), ‘Zero Leak – Low Profile Ear Clamps’ and Caswells epoxy fuel tank sealer have been ordered to complement the spares on the shelf – large gasket, short section hose (filter to plate), corrugated fuel line (filter to pump) and wiring harness. Hopefully this little lot will keep the fuel tank in tip-top condition for many years to come!

Getting ready to role!

A few weeks ago I wrote:Aprilia Caponord ETV1000 Rally-Raid 131,313 miles

With the Capo fresh out of its winter slumber, we set off for a quick shake-down before (hopefully) heading back to the UK on Sunday. Along the way the odo clicked over to 131,313 miles and I couldn’t resist taking a quick pic! The ride was uneventful and it now sits in the sunshine waiting to be loaded up ……. but even then it may not turn a wheel. That depends on the weather forecast through Switzerland – oodles of snow and -15C doesn’t float my boat these days, so I guess if push comes to shove, the Capo can hibernate for another month or two until I can get back over here for it. I’ll make the call on Friday evening …. thankfully I managed to snap up a cheap-as-chips return flight for Saturday. Just in case!

In the end, Ryan-Scare it was …… hideous delays and a landing like we’d been shot down included in the discount price! Now the time has come to finally make the run once and for all. Ticket and ferry booked, all docs to hand and weather on  route between 9-20C with a bit of rain in North Italy. Much better than last time! It’s going to be a real whirlwind trip, but worth it to have the old Capo with me once again……

Seal of disapproval!

Aprilia Caponord ETV1000 Rally-Raid AP0850050 gearbox output shaft sealWhen is a part not the right part? When it’s an Aprilia part of course!!!!! A few weeks ago the old Capo seemed to be producing its own chain lube …. long and the short of it was the possible failure of one of three seals. Clutch push-rod, gear selector or gearbox output shaft. Two of the seals are stock off-the-shelf items so no problem ordering spares. But the gearbox output shaft seal is down as AP0850050 and quoted as ’40x47x7.5′ …… and what a load of bollocks that turned out to be!

Aprilia Caponord ETV1000 Rally-Raid AP0850050 gearbox output shaft sealPunch the numbers into any online seal supplier and you’ll draw a blank or at best come up with a ’40x47x4′ …… so thinking it was a Rotax special, I caved in and ordered the brain numbingly expensive Aprilia item from Fowlers (UK). And here it is, written crystal clear on the Aprilia bag and backing up the parts manuals … except it’s all a big fat lie! The seal is in fact marked in itty-bitty script on the back as – ’30x47x7′ – and THAT seal size is most definitely available through any online seal store for a frigging fraction of the Aprilia one! Now you know …

Aprilia Caponord ETV1000 Rally-Raid AP0850050 gearbox output shaft seal