Coils, cruise, camera – action!

Aprilia Caponord ETV1000 Rally-Raid Renault V6 HASS ignition coil - 413745171After waiting a week for the delivery from carparts4less, the Capo is happily running on four coils again! 😀 I bought the Renault V6 coil (413745171) made by HAAS. While plug’n play at the LT connector, it does need some excess plastic removing and the HT end requires a modification. I’ve seen this coil modified in a couple of ways – one simple and one requiring a bit of soldering skill. I chose the latter because I think it gives a more positive connection. New page here.

Aprilia Caponord ETV1000 Rally-Raid INNOVV K1 rear HD camera 1920x1080With the bike buttoned up, I ran the INNOVV K1 cameras again – no sign of RF issues anymore, so that’s a step in the right direction. It was about 6pm and dark inside as well as outside the barn as I stood tweeking the throttle and glancing at the INNOVV DV recorder while it captured the rear K1 camera. I watched the vapour from the exhausts to the left and right of the camera as it swirled in the red glow of the tail light. Then it all went blank and the INNOVV rebooted again – WTF!!! 👿 

However …… in that moment I saw something that was a revelation. A real game changer as they say. The fact is, I started to suffer an intermittent fault a few months ago and as any engineer knows, you’ll go bald fast if you waste time chasing an intermittent fault – wait for it to come to you. I think of these sorts of faults a little like the TV serial killers on any number of cop shows – they always want to get caught. At some point an intermittent fault will give itself away, that one clue that unlocks the puzzle. In this case, when the INNOVV rebooted, I saw a momentary flicker of the red glow from the tail light out of the corner of my eye. If I hadn’t been doing this in the dark I would never have spotted it!

This fault goes back quite a while, back to a hot summer, a long day on French motorways and a cruise control that would occasionally stop working. Sometimes it would engage for the whole 1½-2hr ride, the next it would drop out after a few minutes or maybe after a ½hr – it was completely random. However …… I did find that by turning the headlights off, the cruise could be re-engaged and would work just fine! At that point I was suspecting a fault with the headlight loom, the 6-way connector is known to burn if the Aprilia Caponord ETV1000 Rally-Raid light switchEarth (Ground) connection is bad. Unfortunately all tests and checks came up with nothing. So I sat back and waited for the fault to give me the one clue I needed to bring the bugger to justice!

In that momentary tail light flicker, all the parts came crashing together. It was the light switch all along! You see the switch isn’t just one switch but two-in-one. One for the headlight and one for the sidelight …… and this is the circuit that the MCCruise control AND the INNOV are powered from! The switch was stripped, the hard dirt-filled goo that had once been grease that was stopping the springs working was cleaned out and the contacts treated to a splash of contact cleaner and fresh lubricant. Now it looks better, works smoother and above all, delivers a constant voltage to where it’s required. 😀 Aprilia Caponord ETV1000 Rally-Raid Innovv K1 camera screenshot

And afterwards? Well a couple of days eating up the miles and clocking up the hours have been rewarding (and fun!) to say the least. Both cruise and cameras have worked perfectly and the Capo is pulling like a little train again thanks to its refreshed ignition!

Murphy’s law working as well as ever!

Aprilia Caponord ETV1000 Rally-Raid and RST Futura Sagem or JCI Ignition coilsYes I put my hand up …… it was all my own fault! I just had to go and mention the Sagem coils in the last post. A real tweak on the nose of Murphy’s Law if ever there was one!

The other day I had to pop along to the shops and being a lovely warm sunny day it was definitely a job for the Capo, besides I had the Innovv K1 camera system fitted and this would be an ideal time to try it out. The first sign that something was amiss with the Capo was a slight hesitation, a stumble just off idle. That and a slight misfire occasionally – more a sensation through the seat than anything else.

arcOnce back in the barn I had a look at the Innovv DV recorder – No stored video, nothing! What the hell? Then the penny dropped ….. The Innovv worked fine with the engine off, but fire it up and it had a complete meltdown and either turned off or froze. It looks like some serious interference at work. With the seats off, I realised there was a faint intermittent ‘tick, tick, tick’ to be heard over the exhausts from the battery/coil area but I couldn’t see anything. So I waited until dusk and tried again – bingo! – A nice intermittent flash of HT from a rear coil to the subframe. That’ll most certainly mess things up quite nicely.

With one Sagem definitely now duff I decided to retire both remaining ones. After all, 111,000 miles isn’t too shabby! To keep all coils the same I thought I’d order three TechAutos – two as replacements to match the two already installed and one as a spare, just in case. So back indoors, fire up Flea-Bay and almost fall off my chair when I see what TechAutos are up to! Here’s a screenshot of their latest pricing for 3x coils. Hmmm……

techauto-1

…… So I fired off an email asking about availability and real-world prices – and after four days, never heard back from them. I decided that with outstanding customers service such as that, I would go elsewhere and buy Renault V6 coils! In fact for the last realistic price I recall seeing for three TechAutos coils I can buy six Renault coils. Now the old girl will get a nice new full set of coils and HT leads plus a new set of Iridium plugs ….. hopefully that’ll keep her happy for a few thousand miles!

One last long run before winter …….

Aprilia Caponord ETV1000 Rally-Raid Metz StrasbourgAfter 22 days away on the Capo I returned with a little more than I bargained for, not least a crick in the neck and a stinking cold! On the way up I met Gianluigi at the Italian/Swiss border and talked some serious Capo bling for an hour. Then rode through sunshine, drizzle, rain and freezing fog before reaching Oxford. On the way back we were treated to high winds a stunning moon-rise and some amazing early morning scenes with low-lying mist. All in all, a real slice of what Europe/UK has to offer bikers this late in the season!

Aprilia Caponord ETV1000 Rally-Raid Oberon keyless fuel capThe original fuel cap was replaced with the Oberon keyless unit a few days after reaching Oxford …. it took about 10 minutes in all. It looks good, works fine and I’m no longer worrying about getting into the tank! That’s the only work done on the Capo for the whole trip – 3,000 miles – key-in, ride off. No drama, no breakdowns. In fact the last two original Sagem coils are still sparking just fine after 110,503 miles!

Aprilia Caponord ETV1000 Rally-Raid FPE Seals clutch master cylinderWith the panniers emptied, it was a great opportunity to restock on spares for the workshop – front wheel bearings and seals (used the last set 9 years ago!) a clutch pushrod bearing (16004), clutch diaphragm and  a couple of sets of clutch master cylinder seal kits from FPE Seals Ltd. Service parts stock is now replenished with extra oil/air filters, a spare pack of DPR9EIX-9 Iridium spark plugs, red rubber grease and more Scottoil as I seem to be going through a couple of litres a year! A HUGE bag of stainless screws, nuts and washers from Jason helped balance out the panniers (cheers matey!) and last but not least, the remaining electronic parts to finish off the BMW Brake Light System (clone!) that was started in spring.

But undoubtedly the highlight of the pannier contents is the Innovv K1 dual channel Full HD camera kit. This has been loaned for review by Jim smith at AMI (Abbey Motorcycle Instructors) who should be fitting a second kit to one of his Instructor bikes over winter. I’m really looking forward to fitting this kit and putting it through its paces. In fact I’ve already been running the system on the workbench and making a comparison of video quality compared to the GoPro Hero 3+ and power draw etc ……. full review coming soon, watch this space!

Aprilia Caponord ETV1000 Rally-Raid INNOVV K1 full HD dual channel camera kit

 

Time for a new fuel cap!

Aprilia Caponord ETV1000 Rally-Raid Oberon keyless fuel capOn the eve of another little trip the half-key fuel cap has decided to throw its toys well and truly out of the cot. For the last couple of months the half-key has worked perfectly, but yesterday it just didn’t want to budge but the spare half-key still worked – go figure! Unfortunately I’ve now lost confidence in the cap opening as and when required. So two things happened …. first, out came the security bolt** and second, I ordered a nice silver/silver Oberon keyless cap to meet me at journey’s end. Now at least I can unbolt the whole cap assembly when I need to refuel if I have to ….. tedious but I won’t be left stranded!

**The cap is held on by four screws, three in the top of the cap (the other three are dummies) and one inside the filler neck. So if you can’t open the cap, you can’t remove the fourth screw and you’re stuffed!

Aprilia Caponord ETV1000 Rally-Raid fuel cap security screw

 

Innovv K1 motorcycle ‘dashcam’ system … and a little soap-box time!

bike-close-up1Twitter, Facebook, emails, texts … it’s a fact that the modern driver is ever more distracted and as a consequence, the one thing I hate most – rear end collisions, are on the increase. It’s the one direction I have little or no influence over what the driver is doing. The last incident I was unfortunate to be involved in dates back to July 2005. Sat minding my own business at a roundabout waiting for a gap, when in a heartbeat the day turned to s**t. White-van-man ran into the back of me …… Ripping off the panniers and exhaust of my lovely Triumph Trophy 1200, while at the same time bending the subframe and ruining the body work as it slid along the road. The drivers opening words were: “I didn’t think you were there”.

Aprilia Caponord ETV1000 Rally-Raid Sony Video WalkmanThankfully he never contested that he was to blame and the insurance paid out pretty quickly. But it could so easily have gone the other way. None of the vehicles in the immediate vicinity stopped – they had a good gawp, then trotted on. If he’d argued that I’d cut him up or some other sob story, I’d have been hard pressed to prove otherwise and the case would have dragged on for ages. This is of course one reason why cameras make mighty useful tools for our defence!

In reality I’ve been using cameras on bikes for about 13 years now ….. First a 640*480 bullet camera feeding into a Sony Video Walkman (digital tape). Nowadays I use the GoPro 3+ I bought a few years ago, but it’s really not suited to the roll of ‘dashcam’ and of course, running two (forward/rear) is an expensive hobby! So I was interest to read recently about the Innovv K1 system.

inovvThe Innovv K1 uses dual cameras (1920*1080 full HD) that feed into a single recording unit and it is designed to be a permanent installation on the bike. Both cameras are recorded in full frame and can be played back as such or as ‘picture-in-picture’ on the recording unit built in screen. It also has a GPS unit that can overlay information onto the footage if you want. What I particularly like is that the cameras are fairly discreet and can be mounted out of the way of prying eyes and fiddly fingers. It has many more features that I’ll not go into here, but are well worth checking out on the Innovv website. Oh and the price is damn good when compared to many single-camera systems.

I really like the idea of an almost fit-n-forget system that starts and stops at the turn of the ignition key. Other than keeping the lenses clean I should be able to go about my daily business, smug in the knowledge that should something untoward happen, the Innovv K1 will have probably captured it and (if it detects excessive g) will have locked the video file to prevent deletion.

duc_instruments

Of course common sense says that if vehicle manufacturers reduced the number of eye-candy gadgets and driver training were improved then the number of distracted idiots might reduce and I wouldn’t have to worry so much ….. but that’s not going to happen any time soon. Unfortunately the same is now happening with bikes, just look at the latest offerings. Colour LCD dashboards with more information, entertainment and interconnectivity than you can shake a very long stick at.

Above is a classic example of the latest sort of offering, also can anybody reasonably explain to me the obsession about knowing which gear you’re in and why it has to dominate the dashboard! It also appears that ‘neutral’ is so important to Ducati they show it you twice…… WTF! 😯

Easy RiderNo siree Bob, none of this information overload for me thank you very much. I’m going to fire up the Capo, fiddle with the GPS for a minute, turn on the GoPro from the wireless remote, plug into the Autocom, kickstart the music and make sure the phone has Bluetoothed itself to the GPS/Autocom just in case someone phones,  then I’m all set to ride around the corner for a nice loaf of bread ……….

……… The new breed of riders just don’t have a clue how simple life is with older bikes! 😉

Bird watching!

Every so often nature throws a little something our way just to add a bit of spice, a touch of zest to what was just another average ride-out. Thinking about it, over the years I’ve tickled a dove, knocked out a sheep and sent a pheasant knock, knock, knocking on Heavens door. In fact the biggest thing I’ve hit is a cow, but that’s a whole other story. So the other day, when this Buzzard and I almost met (intimately!) I don’t quite know who got the bigger surprise.

Bear in mind that GoPro’s and cameras with wide-angle lenses make things look a lot further away than they really are …….. believe me, he was close enough to smell his aftershave!

New closure panel and heatshield

Aprilia Caponord ETV1000 Rally-Raid headlight/dashboard closure panel AP8168916 in CADI finally got around to finishing off the new closure panel (AP8168916) and seat/tank heatshield (AP8117201 – now unavailable) using the 2mm rubber sheet I bought a few months ago. A single 500mm x 500mm piece is enough to make one each of the panels at a cost of about £4 per panel. Compare that to the list price of Aprilia replacements – £15.58 & £22.48 each PLUS VAT!

Next I’ll have a go at part AP8158254, the shield that fits over the two front lugs holding the airbox to the coil mounting plate. Mine split (at the lugs) years ago and I can’t find it anywhere to make a template from it, so I guess I’ll keep looking for a second hand one on Fleabay that I can use as a template instead ……. unless anyone has a spare they’ll loan me to make a drawing from?

Aprilia Caponord ETV1000 Rally-Raid closure panel AP8158254

She’s let me down!

Aprilia Caponord ETV1000 Rally-Raid broken keyWe called into a fuel station about 20 miles from home just as a thunderstorm was rolling toward us over the Gran Sasso mountains. It rumbled away as the sky drew ever darker while I filled up a 5l gas can for the mower and topped up the Capo’s tank. All done, time to head on ……. except the ignition wouldn’t turn. One look and my heart sank – 2/3 of a key winked at me from between my gloved fingers. Yes, the other third is still in the fuel tank!!

Long and the short of it, Jan drove over with the spare and I was on the road again. I have to say that 20 miles heading home under a pretty pissed-off thunderstorm is not really much to chuckle about, but it did remind me of the last few weeks in England! Once back in the barn, time to fix the problem. Stripping the cap didn’t help. The barrel looks like it’s fitted once and fitted for life, so no getting the bit out that way. OK, maybe a locksmith can do the job, but at what cost and what state would the lock be in afterwards? A replacement Aprilia cap (AP8104529) then? A quick search shelves that idea – €277 you have to be bloody kidding me! So how about aftermarket? Well it looks like Oberon make a nice key-less cap for £79.99 that fits. It looks good and folks seem to like Oberon quality, so maybe that’s an option. I’ll think about it.

Anyway, for now I’ve refitted the cap and it opens/closes just fine with the broken key. Tomorrow I’ll get a couple of replacements cut from the spare and mull over what to do next. Meanwhile lessons learned:-

  • Carry a spare key or squirrel one away somewhere on the bike – Andy (Beasthonda) gave me a good idea on that one – cheers Andy!
  • Give the key a once-over every now and then with a magnifying glass … maybe I’d have spotted the cracks starting you never know.
  • Replace the key every few years with a new one …. this one was 13 years old, so no real surprise that fatigue had set in by now.
  • And no matter how short the journey or how sunny it is when I leave, throw a set of waterproofs in the (empty) panniers. You never quite know!

Oh and as a parting word …. thank-you to whoever was watching over me on the last couple of big trips. Breaking a key then would have been a real ball-breaker that’s for sure! 😕

Motrag radiator guard – UPDATE

Aprilia Caponord ETV1000 Rally-Raid - Northern Italy as day breaks!The Motrag radiator guard has been on the Capo for about 6 weeks/4,600 miles. In that time it has been through driving rain, blazing sunshine and a temperature range of 7C to 35C. Not exhaustive, but a reasonable range of conditions and mileage on which to update the original review.

I don’t know about your Capo, but mine has always had a bit of ‘character’ when it comes to engine-temp versus ambient-temp. Below 25C ambient, the coolant will read a rock-solid 75C day in, day out. But as soon as the ambient temperature begins to rise above 25C, so will the engine-temp. By 35C outdoors, the Capo will run at no lower than 78C AND get hot under the collar when stationary far quicker. Quite understandable and besides, it has done it from day one and never changed – even when the coolant has been!

So how did the guard fare?

  • Quality: Superb! It looks as good now as when fitted. No corrosion or stone damage to the powder coated mesh that I can see.
  • Fit: Adhesive pads are still firmly attached to the radiator after undergoing wide temperature variations and vast amounts of rain!
  • Aprilia Caponord ETV1000 Rally-Raid Motrag radiator guard / protectionAffect on cooling: With ambient temperatures below 30C no noticeable difference in day-to-day running. Above this temp, a slight increase (approx 1-2C) was noticed along with slightly reduced time to fan-on when stationary. However I’m talking a change that was deliberately being looked for and based on years of experience on my Capo ‘as standard’. The fact is the difference is subtle and hardly noticeable at all and most certainly NEVER causes an issue.

Conclusion: This is a quality product at a good price that does the job intended and (to my eye) looks jolly nice as well. Protection, durability and aesthetics for under €70 can’t be bad in my books …. and if your reading this Manuel, bag up another one please for the second Raid! 😀

motrag.com – Radiator guard €64.95 inc. tax

Growing old is inevitable, growing up is optional!

It seemed like the remaining miles were clocking up painfully slowly although the cruise control was locked at a solid 80mph (130Kmh). Here we are then, the Capo and I heading back to the UK and currently passing through Verdun, a section of motorway with bends and hills – certainly a touch more interesting than the bland featureless flat-lands of Northern France that’s for sure. Finally the odometer clicks over one more mile and we’ve done it – 100,000 miles!

Aprilia Caponord ETV1000 Rally-Raid 100000 milesI pop the hazards on and roll to a halt on the hard-shoulder. The traffic is light and I’m only stopping long enough for a quick photo, I know I shouldn’t, but this one’s a biggie!

Aprilia Caponord ETV1000 Rally-Raid 100,000 milesWe’re not the first by a long chalk …. Capo’s around the world have hit 100K miles since the late 2000’s. One in Italy did 125K+ and one in the USA 135k+ and there are others most definitely. But the number is low and I’m proud that my Capo and I have joined this small band of owners that have proved the reliability and longevity of our wonderful bikes. As I write this, the Capo now shows 102,698 miles and is all set for a bit of TLC after the ceaseless battering of rain it endured over the last three weeks. Along the way it gained a new MOT, a set of Anakee Wild tyres and a fresh pair of Brembo 07BB2035 brake pads for the rear caliper. In return it ran faultlessly, even in the face of rain the like of which I’ve not come across in many a  year.