A Futura dashboard from over the pond

Dash1Last winter and again a few weeks ago, I put an advert on the AF1 ‘Aprilia Parts Wanted’ forum for an RST Futura dashboard or inlay and other than a very tedious (and obvious) spammer, it was deathly quiet. I kept scouring Ebay and numerous on-line for-sale sites but it seemed like the world’s supply of Futura dashboards had vanished into thin air ……… until Arv (Picky) sent me a PM through the Aprilia forum.

He had a Futura dashboard that didn’t work and had a broken lens but was fine in all other respects. This sounded just what I was looking for because in reality I ONLY need the inlay anyway. So we swapped emails and Arv sent photo’s and a video. Total cost …… p&p only, I could have the dashboard for free!! USPS said 6-10 working days …. it was on my doorstep in 5, now that IS service. Read it and weep DHL!!!!!  👿

And so I’d like to thank Arv, not only for his generosity and honesty, but for getting the thing packed and away in the mail before I’d even got the payment to him. Arv it turns out, hails from White Plains, New York and fills his days with computer wizardry and his spare time travelling on his beautifully sorted Futura with is wife.

Today I’ve fitted a small piece of his Futura into my hybrid dashboard and as I finished the job off, I felt it was also fitting that a part of his bike had found a new lease of life and returned home to Italy. Arv you are a credit to yourself, your family and the AF1 community and although we’ve never met, or spoken, one day on that round-the-world trip I’d like to buy you a cold beer and shake your hand.

Making connections

Aprilia Caponord ETV1000 Rally-Raid ASL 606-05PC-HE connectorHooking up the netbook to the ECU when datalogging has always been a pain. Seats off, fumble around for the Molex connector, run the cable under the seats, refit the seats …… and away we go. So when I saw a neat little MIL style connector that Andy has fitted to his Capo, I couldn’t help asking about it.

Turns out it’s made by Deutsch Autosport and they make a whole range of high quality connectors specifically for the motorsport industry. Here’s a link to the catalogue. Anyway, all-round nice guy that he is, Andy made me a chassis socket and plug assembly with 300mm of loom at each end. Not only that, he popped them in the post to Italy … and they arrived a couple of days ago. And I must say ….. WOW! ….. beautifully machined and fully waterproof with a nice machined cap to keep the greeblies out.

So now I’ve reworked my old TuneBoy cable and installed the connector on the dash. I’ve used shielded cable back to the original molex plug to reduce interference on the data lines and it all works fine.

So it only remains to say a big thank you to Andy for doing this for me. I owe you one! Now if you’re thinking of hot-footing it over to the AF1 forum to send Andy a PM – don’t. This was a one-off kindness and he won’t be making any more, so please don’t ask.

A trundle up to Silverstone

Force_IndiaWhile over in the UK I popped over to Sahara Force India Formula 1 team at Silverstone to meet up with Andy (Beasthonda) from the AF1 forum. We’ve been exchanging emails on and off for months now and this was a great chance to put a face to the name.

Aprilia Caponord ETV1000 Rally-Raid ECU Oscilloscope TuneECUI took along my netbook and OBD cable and remapped his Capo while Andy hooked a patch-box and oscilloscope into the instrument panel wiring loom so we could accurately measure a particular signal from the ECU. It was certainly a whirlwind exercise – all done with one eye on the storm clouds brewing overhead! Everything went smoothly and afterwards Andy gave me a guided tour of the team headquarters, it was fantastic. So I’d like to thank Andy once again for his kindness, hopefully we’ll meet again when I’m next over on the Capo. Cheers!

UPDATE: See the foot (bottom right) of the picture above? A fine example of a foot I think you’ll agree …. but it’s not mine and it’s not Andy’s. It belongs to Rob Ashworth who tried desperately to get out of the shot but didn’t quite make it. Rob in fact supplied the oscilloscope and twiddled the knobs in a flurry of practised professionalism. As they say, better late than never ……. Rob, thank you for your assistance and it was a pleasure chatting to you.

 

UV damaged plastics

Aprilia Caponord ETV1000 Rally-Raid rear mudguard AP8126706I first noticed it about a year ago – the ease with which the rear mudguard scratched. Then the flaking started, it was as though the plastic was turning to powder, all very unsightly! So I ordered a new one last May (2012) – AP8126706. It finally arrived in the UK about a month ago!

A quick internet search on UV damage to plastics proved quite interesting. It seems that they add the plastics equivalent to sun-cream or sun-block to the mixture before it’s injection moulded and this converts UV to heat rather than causing the plastic to decompose. Maybe Aprilia skimped on the Factor 50 when they moulded mine! 😀

Scottoiler – 12 years on

scottoilerYes it was 12 years ago I bought the Scottoiler ‘Touring’ package and a twin-feeder as an upgrade. It was all fitted to my lovely Kawasaki ZRX1200, then a year later swapped to a Triumph Trophy 1200 where it did several years sterling service. Later it spent a couple of years on the shelf before being dusted off and fitted to a Blackbird. Then in 2008 it went onto the Caponord where it worked faultlessly until earlier this year.

I noticed a steady decline in the amount of oil being fed to the chain and adjusting the RMV (Reservoir Metering Valve) made no difference. The fault turned out to be a clogged  twin-feed. I tried blowing it out and using vacuum to suck out the blockage, but nothing worked. In the end I bought a new one and cut the old one open to try and find the culprit. It turns out that inside lives a piece of foam that acts like a reservoir and this had broken down into mush and was blocking every passageway.

The new one only took a few minutes to replace and oil flow was restored. I’ve worked out that this kit has well over 220,000 miles under its belt and that equates to a purchase/running cost of about £1.65 per 1,000 miles. In truth though it is starting to show its age, the flow rate seems to be less adjustable that it once was which I’m putting down to the rubber diaphragm hardening with time. Before winter I’ll replace the RMV completely (about £42) and hope this one lasts another 12 years!

Slip slidin’ away …..

Aprilia Caponord ETV1000 Rally-Raid - muddy tyres!Ok I admit it ….. I posted these shots up on the AF1 forum first, but I thought I’d load them up here for posterity. If you’ve seen them already – tough, get over it! 😉

The Capo and I got caught out on a little muddy patch that appeared after a particularly windy day blew some of the neighbours field across a local road. Harmless when dry, but it took on the consistency of a melted hazelnut choc bar …. the one you left on the car dash when you went shopping last summer, yes that one. Aprilia Caponord ETV1000 Rally-Raid - slightly clogged tread!

So as I rolled on in, it peeled off with the stone surface wrapping around my wheels and jamming everything solid …… enough to leave stress marks in the plastic where it was trying to lift the mudguard off! Oh joy, what fun! Stuck in Beelzebub’s play-pit on tip-toe and not a soul anywhere in sight to help.

How I got out and back home is just a blur, a snapshot of tears, tantrums and praying to any passing deity within earshot … but we made it. Like Thunderbird 2 on telly, the jet-washer was rolled out and away we went, me blasting away, the sun mercilessly trying to bake this stuff on …. it was a close call I can tell you. This stuff sets like cement!

Note to self …… when it’s winter, fit the bloody winter tyres you Muppet.

Keep it shiny side up – KarlB

ACIM 2013

Details are out for this years ACIM (Aprilia Caponord International Meet) – can you believe this is the 5th one? This year the event takes place at Flims in Switzerland on the 12th/13th/14th of July. Click on the graphic on the right to go to the website.

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I’m really hoping to attend this year as I’ve missed the last three because of other commitments. With any luck, this ties in very nicely with a trip back to the UK and only takes me about 100km off route, so no excuses really.

Along with Mike081, I attended the first one held in Verbania, North Italy. Since then they’ve certainly played on the ‘International’ aspect with No2 held in Slovenia, No3 in Portugal and No4 in France. These guys put an awful lot of effort into this and it shows. From registration, to the ride-outs and the fantastic choice of restaurants after a fun days riding – meticulous preparation makes it all look seamless.

I’m sure the event will be well represented by the Italian and Eastern European riders, with French and Spanish in strong support …… all we need are a few more souls from the UK to brave the English Channel!

Happy 5th Anniversary!

Aprilia Caponord ETV1000 Rally-Raid - 5th Birthday!Today, the Capo and I have been together longer than any other bike I’ve owned. On a chilly but bright afternoon five years ago to the day, the Capo pulled up outside the house in Oxford and so began our unbreakable relationship.

Honda BlackbirdIn October 2007 I’d ridden my Honda Blackbird over to Italy and whilst I enjoyed running around the mountains, it was increasingly obvious that it was a proverbial fish out of water in this terrain. I needed something like my old BMW R1150GS Adventure again …… and funds most definitely were NOT available for that kind of purchase!

No, the B-Bird had to go and whatever I bought would have to come out of that money. So I racked my feeble brain to try and come up with a viable alternative. It ended up between the Triumph Tiger 955i and the Aprilia Caponord ETV1000. I remembered seeing a Caponord when Motorcycle City collapsed and were rapidly flogging off stock at their Reading branch. One solitary silver Caponord had sat among a sea of discarded cardboard boxes and brochures as the place was stripped. I remember spending some time looking around it, wondering if I could get the £5K asking price together before the doors finally closed in a few hours time. It never happened of course, but the Caponord left a good impression …. I liked it. So I started searching, second-hand prices certainly seemed favourable and throughout the winter of 2007/08 I kept looking.

Meanwhile, I’d come across a post on an obscure motorcycle forum where someone mentioned that they had a ‘Rally-Raid’ version for sale. The thread was several months old and no responses had been posted – I’d give it a go I decided. So I registered and sent the guy a message and waited ………

Photographs emailed to me by the seller in January 2008

A few days later a reply email arrived. The long and the short of it was that yes, the bike was still for sale. currently it resided in Lyon (South France), was UK registered and had covered less than 1,800 miles and no extras or accessories had been added since it was purchased in Lincoln. Only the front fork recall had been done at the 600 miles shake-down service, then it was shipped out of the UK.

1st day in Italy - 2008
Arriving home in Italy – February 2008

Photographs were sent (above) and a deal was struck. I’d ride the B-Bird back to the UK and the Caponord would be delivered about a week later. In the end, everything went like clockwork. On the 20th February 2008, a Wednesday afternoon, the deal was done. The next morning the Insurance, MOT and road tax were sorted and 12 hours later we were winging our way back to Italy through a nippy (-12c) Switzerland.

And so it’s now 5 years on. One sidestand switch, one Sagem coil, a set of front wheel bearings and 65K more on the clock since the journey started. A few shiny trinkets and several practical upgrades make sure it stays as reliable and enjoyable now as it has always been. But has it been worthwhile?

Some photos 2008 – 2013

As the dog on the telly says – oh yes! Overall the Caponord has been as reliable, if not more-so than most other bikes I’ve owned. It’s a wonderfully agile mountain goat on the twisty  Gran Sasso mountain play ground and a supremely comfortable and quick workhorse on the 24hr mad-dash pan-European jaunts back home. Certain things are starting to show their age, handle bar grip rubbers and saddles that will need  recovering within the year – but the overall finish is still good and the stainless fasteners and alloy frame still twinkle in the sun.

On the 5th September the Capo will have its 10th birthday ( of registration) to celebrate and maybe a surprise or two as well! 😉

Ciao fer now – KarlB

My very own total Eclipse…..

When I got back from the UK just after Christmas I set about installing the new Eclipse-8 battery monitor on the Capo. You may remember from a previous post that I fitted a 5mm LED battery monitor from Sparkbright a few month ago and loved it (previous post here). In December Andrew very kindly sent me an Eclipse-8 as a sample so I could evaluate it – thanks again Andrew!

Aprilia Caponord ETV1000 Rally-Raid - Sparkbright multi-state auto dimmng battery monitor

What’s the difference between them? Well firstly, it’s only available as an 8mm or 10mm unit, no 5mm version as yet. Secondly – and this is the kicker – it’s also auto-dimming, changing it’s brightness depending on the prevailing light conditions, without using a separate photo-sensor to do it. Here’s a Sparkbright video of it in action.

 

 

So does it work? Short answer – yes, VERY well! I installed it in the same place I’d had the 5mm unit, just drilling the hole a little bigger to accommodate it. The Eclipse-8 has the circuit board attached directly to the LED, so only two wires and no circuit board in the loom to find a home for. The board is very compact and once the LED is inserted into the mounting clip, it is hardly visible. The length of wire supplied was ample to attach to the battery and earth points I chose in the bikes wiring.

The Caponord was bolted back together and fired up, the LED quickly changing from orange to green as the rec/reg did its thing and the voltage rose in the loom. In the strong daylight of the barn the LED glowed brightly, but put a hand over it and it very quickly dropped its output in response. All well and good, but would it be effective when put to use in the real world?

Well I’ve covered about 700 miles through January and early February in all weathers and lighting conditions and the Eclipse-8 has certainly lived up to my expectations. For example, here along the Adriatic, the A14 Autostrada weaves its way along the cost through numerous dimly lit tunnels. Jumping from bright sunlight to twilight and back gives the unit a good workout and each and every time it switches very rapidly – I’m guessing in a few milliseconds, but certainly fast. At night-time the unit operates primarily at it lowest output and is never distracting, sometimes increasing in  brightness as I pass under a sequence of street lamps just to let me know it’s still doing its thing!

So are there any downsides? Yes, but not as a result of anything done by Sparkbright. 8mm LED clips it seems are only available in convex and not concave style. Great for increasing the angle of visibility ( not important from the saddle) but also increasing the susceptibility of the LED to being ‘washed-out’ by direct sunlight and becoming difficult to see. As it is, there is a simple partial fix. Drop the LED further down the clip and glue it in place. I dropped the LED so its top was flush with the clip – a couple of millimetres I guess and this has made a world of difference. Now only the most direct sunlight affects readability and I can live with that!

Bottom line, the Eclipse-8 is a simple all-weather battery monitor for day/night use on a motorcycle – no more, no less. And it is doing the job perfectly.

Contact details  E-mail: andrew@sparkbright.co.uk    or  Tel: 0141 557 5277

Other than my initial purchase of the 5mm unit and sample Eclipse-8 supplied by Sparkbright, I have no affiliation to them. I’m simply offering my own review of products I believe to be useful and cost effective. It’s my unbiased opinion, if you buy one and don’t like it – tough. Don’t come running to me! Is that a disclaimer?

New page added – Rear Suspension Linkage

Aprilia Caponord ETV1000 Rally-Raid - 3D Rear suspension linkageYes, a new page added under ‘Chassis’ in the drop-down menu after installing the Brucaliffo supplied rear suspension linkage overhaul Kit. An excellent and comprehensive kit of parts and tools. I adapted it slightly from the original documented installation procedure (available here in Italian), nothing too radical though.

There is a slight issue with the alignment of one bearing, but it’s not a problem ….. and it’s all explained on the new page! I hope you find it useful.