Upgrading the Hella MicroDE lights

Sometimes an upgrade comes about through necessity rather than looks or performance it seems. I moved out to West Oxfordshire last year and that has not only increased my commute to work, but also reintroduced me to the trials and tribulations of travelling through the countryside – especially at dawn/dusk. This seems to be the time that deer, foxes and badgers are active and at the same time, idiotic commuters are using the 60mph limit as a minimum while thrashing through the dark, damp country lanes. The quantity of dead muntjac deer being testimony to the number of collisions. Of course hitting any of these animals on a bike will probably end with the rider experiencing the unique texture of the road surface at first hand. 

This meant it was a good idea to upgrade the old 55W H3 bulbs in my auxiliary lights to something LED and more economical on power. The Hella MicroDE’s were fitted way back when the Caponord actually had pages in the Touratech catalogue …. about 2010 as I recall. The down side has always been that they use a whopping 110W when lit and the Capo has never really been happy with that extra draw, plus the yellow light looks so dated next to the crisp white light from the LED headlights. Last time I looked the available LED H3 bulbs were pretty thin on the ground and frankly, more decorative than useful. In 2025, that seems to have all changed massively and I soon found a pair of LED bulbs that used GC7535 components at a reasonable price.

 

Sadly, as soon as I removed the rubber rear cover from the DE’s I knew I had a problem. The rear part of the halogen H3’s is a completely different shape to the LED’s and as such the retaining clip won’t fit. Out with the verniers, pad, pencil and fire up Solidworks and the 3D printer ……. a couple of prototypes and an hour or two later, I had two ASA-CF printed clips holding the LED’s nice and snug.  Power draw is now approx. 2A each which is way less than previously and of course, the bright white light and spread pattern are simply way beyond what I had before.

The next morning I fired up the Capo at 06:00 and off we went into the crisp cold dark morning with (for once) no cars ahead or behind as I hit the Buckland road. Leaving the village, I fired up the lamps and rode at a comfy 50mph in the middle of the road, confident that if anything moved into the road within the amazing spread of light, I would be able to brake and (hopefully) avoid an impact with mother nature. It was also reassuring to see that the Capo was quite happy with the lamps on – voltage remained over 13.8v and the SparkBright battery-monitor lamp stayed green throughout. A win-win in my books!

So on the one hand, the Capo is winter-ready in the lighting department, but in truth will head back into winter storage by the end of November. But what it has done is make me acutely aware of the incoming shift in the type of riding environment and the changes I need to make on the winter bikes. Next up then, new lights for the Kawasaki ZZR1200 – Black Beauty!

Review – Motrag Hella DE fog/spot lamp brackets

Aprilia Caponord ETV1000 Rally-Raid - www.motrag.proI’ve known Manuel Hitz, owner of Motrag for over 18 months although we’ve only met once, at ACIM VI in July. At that fun filled weekend we looked around many bikes and discussed the pros and cons of many upgrades – as well as our own. Manuel was keen to show me some of the items that Motrag make and sell, he then asked if I would try a set of his fog/spot light brackets* and compare them to the Touratech ones currently fitted on the RR. ‘Why not’ I said, ‘It would be jolly rude not to!’. And so a parcel arrived last week. 😀

Off with the Touratech brackets ……

Aprilia Caponord ETV1000 Rally-Raid Touratech Fog LampLet’s start with the outgoing Touratech brackets – each has 4 parts, 8 fasteners and weighing approx. 300g. They are actually made for the Mk1 Caponord and not the Mk2, although the modification to fit them is simply a matter of bending the front mounting tab and drilling a fitting point in the fairing. However having to drill out the rear mounting point was something I hadn’t anticipated. The hole was probably a perfect fit for the screw – before they added the powder coating, certainly not after! Overall the fit/finish is average, (presumably) laser cut 4mm aluminium plate bent to shape and slapped with a coat of satin black – sharp edges, cutting marks and even a ding in one plate left for all to see. The lamps sit very close to the fairing making cleaning a real headache unless you remove the brackets each time, on a plus side however; they are well protected in the case of a fall. 4 years on, the finish is peeling away and they have started to look shabby, so I’m glad to have the opportunity to remove them.

Bottom line – Expensive and build quality/finish is average at best.

….. And so on with the Motrag brackets.

Aprilia Caponord ETV1000 Rally-Raid Motrag fog light brackets with Hella DE lampsThe Motrag brackets each have 3 parts, 6 fasteners (plus a plastic pin) and weigh in at approx. 360g**.
Opening the box was a pleasure. Each bracket wrapped securely, fasteners (all stainless steel and just like the OEM Aprila fasteners in appearance) were bagged and labelled for their intended location and last but not least a set of clear instructions and a parts list.

Fitting the brackets involved no drilling or cutting at all and they were on and aligned in less than 30 minutes – ok, the lamps were already wired in of course! In comparison to the Touratech brackets, the lamps sit slightly wider apart (approx. 25%) and slightly higher with adequate clearance for me to get behind them when cleaning the bike. The flat top of the lamp bracket lends itself very nicely to being used as a mount for my GoPro camera, something Manuel is keen for me to try out – so keen if fact, he sent three lamp brackets – a spare for me to drill for the camera mount!

OK so far … a bracket’s a bracket, heck as long as it fits and doesn’t look naff what else can I say? Well let’s save the best for last, the finish, THIS is Motrag’s ace-in-the-hole! Each bracket is exquisite, no sharp edges, no machine or cutting marks in sight. This kind of attention to detail is something we’re just not used to seeing nowadays and it pays dividends …..As the old saying goes:

Don’t spoil the ship for a ha’p’orth of tar

Proverb: Don’t risk the failure of a large project by trying to economize on trivial things.

Says it all really! And so to the bottom line – Excellent fit and finish, well documented instructions and nice attention to detail with the fasteners adding that OEM look. But you know I’ve been thinking, wouldn’t it be nice to either tweak the design, or offer a seperate bracket so that a pair of discreet DRL – Daytime Running Lights could be fitted in the space below the lamp … over to you Manuel! 😉 

Anyway, that’s about if for the initial impressions, I’ll add a new post in 2015 when I’ve had chance to bounce the brackets up and down our road and put them through winter weather to see how the finish holds up – my guess is they’ll do fine. That just leaves me to thank Manuel for kindly sending the brackets for review, we agreed it was to be fair and without bias, if I didn’t like something – say it! All good so far …….

I almost forgot – Manuel also dropped another little present in the box for me, a sexy new cap for the coolant bottle in blackest black, not sun-bleached grey. That little baby has got to be worth an extra 5mph! 😉 AP8104124 if you want to do this speed enhancing upgrade.

Aprilia Caponord ETV1000 Rally-Raid. New coolant cap!


Notes

*Both the Touratech and Motrag brackets are designed to take the Hella DE spot(Xenon) or fog(Halogen) lamps. Motrag supply the lamps/brackets as individual sets for the left or right, so you can mix fog/spot combinations as you want.

**These are a prototype set in 2.5mm steel and not the production 3mm aluminium, so they are slightly heavier.